Trouble removing pulley from power steering pump

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Old Sep 6, 2019 | 12:11 PM
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okrobie's Avatar
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Trouble removing pulley from power steering pump

Hi all, This truck ('89 Dakota 3.9L) came without a power steering pump so being on a budget I decided to buy a used one and install it myself. First problem: The used one came with a serpentine pulley and I need a V belt type. I have a replacement V belt pulley, but I cant remove the old one. It has an Allen bolt .at the center of the pulley facing in. I put the pulley in a vise and it is a 3/8" Allen drive. I tried a 3/8" air drive, but that didn't budge it. I have an Allen wrench so I put that in and even using a 4 foot persuader I couldn't move it. I sprayed it with Blaster penetrating oil and let it sit overnight but that didn't help. I could apply heat or I could drill it out, but I thought I would ask you guys before I make a mistake. Thanks for any Ideas. Regards

Last edited by okrobie; Sep 6, 2019 at 12:14 PM.
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Old Sep 7, 2019 | 10:51 AM
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maybe a local shop could do it for a few bucks?
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Old Sep 8, 2019 | 03:25 AM
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Thanks Skwerly, hat's a good idea but as I mentioned earlier I'm on a budget, so there isn't any money to do that. I think I will now try heat. I have an acetylene torch, so why not? I'll let you know how it goes. I'll do it Monday.
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Old Sep 8, 2019 | 09:19 AM
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yeah, i hadn't realized there was NO budget haha... heat is always an option!
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Old Sep 8, 2019 | 09:55 AM
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Be very careful with the heat. You don't want the heat to ruin the rubber shaft seals. Are you sure the bolt is not left hand thread?
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Old Sep 8, 2019 | 08:13 PM
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I tried it both ways.
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