Dan's 1972 Plymouth Duster

Old Feb 12, 2013 | 05:12 PM
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Dan's 1972 Plymouth Duster

Honestly, it started when I found a '72 Roadrunner for sale. I went into Reliance, TN to look at the car. Met some real good ol' boys, but they were too attached to the car and it was in REALLY bad shape. I couldn't reach a reasonable deal with the guy. The next day I took a look at a '71 demon for sale, but this car was too far gone for me to even make an offer. Floor gone, no engine, mounts cut out... Demons are rare, but no way I could fix this one up. Finally I took a look at this '72 Duster, and the body was awesome. Lines great, no engine, no trans. Previous owner blew the engine because his "mechanic" didn't tighten the oil pan down... ugh! Anyway, he was going to fix it back up, but his mother fell ill and he needed for medical bills. Unfortunately for him, and fortunately for me, his loss was my gain.

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I went asking around and found a 360 and 727 tans out of a winnebago for $300. Engine was running when pulled and the trans was rebuild, but never tested because the linkage was wrong. Got it for a steal.

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I decided to rebuild the engine to a 408, and have the trans upgraded to include a shift kit, wide kevlar bands, racing clutches and a 2700 stall. Heads went to the shop too, 1.88/1.6 valves to 2.02/1.6 valves. New locks and springs too. The engine I had vatted, bored .030, cleaned, chamfered, new freeze plugs and new cam bearings.

engine before
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engine after
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Heads before
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Heads after
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Transmission comes back Monday.
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Old Feb 12, 2013 | 05:17 PM
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Meanwhile, I was waiting for the engine and trans I started the body work that did need to be done. The trunk pan was in the worst shape, and the driver floor board had a rust hole in it.

Trunk Before
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Trunk After
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Welded some holes.
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Now I'll be working on the floor and dash. Bought a new dash and console, will be fabricating a bezel for the dash this weekend, and hopefully I'll have time to clean and paint the floor too... I'll post more as the build continues!
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Last edited by DanK; Feb 12, 2013 at 05:19 PM. Reason: Forgot the dash pic!
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Old Feb 21, 2013 | 03:03 PM
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way to go looks like its getting ready for the road
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Old Feb 21, 2013 | 03:38 PM
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Transmission is back. Pieces are coming together!
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Old Feb 21, 2013 | 04:20 PM
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Looks like a short tail shaft trans from a truck ... It looks like it is coming together nice..
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Old Feb 22, 2013 | 02:37 AM
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Nice build!
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Old Feb 22, 2013 | 04:43 PM
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Yeah, it's a loadflite from a winnebago!
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Old Feb 22, 2013 | 07:12 PM
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Smile

that's going to be a long drive shaft.
do the trany mounts line up?

Last edited by Gorts 5th; Feb 22, 2013 at 07:15 PM.
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Old Feb 23, 2013 | 05:58 AM
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Honestly, I don't know yet if the mounts will line up. According to all I've read, the case on the 727 torqueflite and the 727 loadflite are the same, so I am assuming they do. I do know that I will have to put a fluid cooler on it, and have a custom drive shaft made.

Last edited by DanK; Feb 23, 2013 at 06:05 AM.
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Old May 22, 2013 | 06:09 PM
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Sorry I haven't updated in awhile. I have been working a lot of overtime. I was able to get some more work done though.

Interior stripped, cleaned and painted with rust preventative.
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Removed the bumper and grill for refinishing. Removed the fender to realign a saggy door, but realized that the lower hinge needs replacing. So... waiting on more parts.
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I'll keep updating... All engine internals are here except the rotating assembly, which is scheduled to come in next Wednesday...
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Old May 22, 2013 | 06:56 PM
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fantastic. i couldnt do that much work.
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Old May 22, 2013 | 07:27 PM
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Looks good! Why have I not seen this thread before today? Keep up the good work!
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Old May 23, 2013 | 05:03 AM
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I'm like Joe.... How did I miss this one???? Great build and thanks for keeping us posted..... Will be watching......and waiting for your next post.....
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Old May 23, 2013 | 05:20 AM
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Smile

looking good keep postin...
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Old Jun 25, 2013 | 03:59 PM
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Painted the Engine, Limelight.
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Old Jun 25, 2013 | 07:57 PM
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Nice color!
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Old Jun 26, 2013 | 08:55 AM
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Looks like a conventional 727 truck version, should fit. The loadflight version of the 727 has a completely different pan shape
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Old Jul 7, 2013 | 06:06 PM
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Comp Cam XE274 Installed
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Scat 408 Internally Balanced Installed
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KB Hypereutectic Pistons Assembled
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Old Aug 4, 2013 | 01:54 PM
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Lifters, Pushrods, Heads and rockers assembled....
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Old Aug 12, 2013 | 08:52 PM
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Cool build,,
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Old Aug 13, 2013 | 08:44 AM
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looking Good...
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Old Aug 17, 2013 | 08:28 PM
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Sharp car! From looking at the pics I have to ask did you use any cam lube on that top half assembly?
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Old Aug 18, 2013 | 10:21 AM
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Driveshaft shouldn't be that long ? It's a Duster. Just tell the drive shaft Co you need a heavy duty shaft maybe a 4" tube
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Old Aug 25, 2013 | 06:39 AM
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Yeah Tony, I used cam lube. I see in the picture where you would think I didn't though, doesn't show up very well...
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Old Aug 25, 2013 | 01:57 PM
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The motor is coming along nicely! Did you have any extra work done to the heads to help with flow?
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Old Aug 26, 2013 | 04:22 AM
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Yes. I had them cleaned, ported, polished. The 1.88 valves opened up to 2.02 valves, and lapped them in.
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Old Nov 10, 2013 | 04:05 PM
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Haven't posted in awhile. Here's the shape of the engine so far. I think I'm on pace to finish the car by summer!

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Old Nov 10, 2013 | 07:21 PM
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Dan...Take a close look at those valve covers.....
They love to hit the intake runner and cause you to chase an oil leak....
I had to use extra think valve cover gaskets to get it sealed....

Looking Very Good...
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Old Nov 11, 2013 | 03:53 AM
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Thanks for the heads up. I will definitely make sure I have a good seal.

Thanks!
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Old Nov 11, 2013 | 05:17 AM
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RacerHog,

Sure enough, it looks like the covers are sitting on the intake. Again, thanks for the notice. Do you remember which gaskets worked for you?

Thanks!
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